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Dekoral manufacturing & engineering — aluminium facade profile section and robotic production

Manufacturing & Engineering

Not an installer; a manufacturing capability that develops solutions.

Every stage from design to installation is carried out in-house. The engineering team, the production line and the test centre work within the same quality chain — performance is verified before it reaches the site.

Manufacturing facility

29,100 m² integrated manufacturing in Düzce.

180 km east of Istanbul; design, machining, coating, welding, composite, testing and delivery under one roof, within the same quality chain.

Dekoral Düzce manufacturing facility — aerial view
160.000m²/yr facade capacity
75.000kg/month steel & welding
15.000m²/month powder coating
12.500Pa test pressure
  • Dekoral — Warehouse

    Warehouse

    Area
    4,000 m² + 600 m² glass
    Team
    15 people

    Stock of profiles, accessories, gaskets, chemicals, composite and glass material.

  • Dekoral — Facade CNC

    Facade CNC

    Area
    11,600 m² + 800 m²
    Team
    80–100 people

    Elumatec E555 ×4, DG284, SBZ 122/130/140 and 5-axis SBZ 151 machining centres.

  • Dekoral — Facade installation

    Facade installation

    Panel system
    7,500 m²/month
    Stick system
    10,000 m²/month

    Units are prepared horizontally, then craned to the vertical position and installed.

  • Dekoral — Steel & welding

    Steel & welding

    Area
    1,500 + 500 m²
    Capacity
    75,000 kg/month

    CNC plasma ×2, 8+2 welding stations, universal punch and vertical machining.

  • Dekoral — Cutting & bending

    Cutting & bending

    Area
    1,000 m²
    Capacity
    6,000 m²/month

    CNC cutting ×2, CNC bending ×2, universal cutting and press.

  • Dekoral — Powder coating

    Powder coating

    Area
    2,500 m²
    Capacity
    15,000 m²/month

    Fully automatic line, 7-bath surface treatment, Qualicoat certified, 7 separate quality tests.

  • Dekoral — Composite

    Composite

    Area
    400 m²
    Capacity
    5,000 m²

    CNC router ×4, cutting and rolling machines.

  • Dekoral — Logistics

    Logistics

    Planning
    Sequenced delivery

    Aligned with the site installation flow, units are shipped in sequence.

SOn site

Manufactured in the factory, installed on site.

Modules leaving the production line are set in place on site by Dekoral installation teams — here, the glazing installation of a skylight in Moscow.

SKYLIGHT INSTALLATION · SALARYEVO SHOPPING CENTER · MOSCOW · 2018
AVRASYA TTM · Test centre

Performance is proven before reaching the site.

An independent, accredited test centre next to the factory. Facades and fenestration are verified against EN, ASTM/AAMA and acoustic standards.

AVRASYA TTM test centreFacade test wall
6 × 12 m
Two test walls
4 × 3.8 m
Window & door test stand
12,500 Pa
Maximum test pressure reached
IFT Rosenheim
Test equipment source

LWW-Profi (the latest facade test module) and the MSR-Profi-600-4W measurement/control system; under regular audit by independent authorities.

Window & door

  • EN 1026Air permeability
  • EN 1027Watertightness
  • EN 12211Wind load resistance
  • EN 13049Soft / hard body impact
  • EN 12600Pendulum test

Curtain wall

  • EN 12153Air permeability
  • EN 12155Watertightness
  • EN 13050Watertightness (dynamic)
  • EN 12179Wind load resistance
  • EN 14019Impact resistance

ASTM / AAMA

  • ASTM E283Air leakage
  • ASTM E331Water penetration
  • ASTM E330Structural performance
  • AAMA 501.4Inter-storey / seismic movement
  • AAMA 501.2Field water penetration

Acoustic

  • EN ISO 10848-2Airborne & impact sound
  • EN ISO 16283-1Airborne sound insulation
Certificates & partnership

A premium partnership with Europe's leading system manufacturer.

Schüco Premium Partner and Qualicoat accreditation; independent confirmation of engineering and manufacturing quality.

  • Schüco Premium Partner — Schüco International
    2023

    Schüco Premium Partner

    Schüco International

  • Most Successful Partner — Schüco International

    Most Successful Partner

    Schüco International

  • Qualicoat

    Powder-coating quality system

04End-to-end process

A single point of responsibility; from design to installation.

  1. 01

    Design

    Translating architectural intent into the language of the system; concept and detail development.

  2. 02

    Engineering

    Structural, thermal and performance calculations; manufacturable technical solutions.

  3. 03

    Manufacturing

    Fabrication of the units on a CNC-machined, controlled production line.

  4. 04

    Logistics

    Sequenced delivery and planning aligned with the site workflow.

  5. 05

    Installation

    Safe, precise, on-schedule installation on site.

  6. 06

    Maintenance / post-handover support

    Periodic inspection after handover and support for long-term performance.

Project consultation

Let's discuss the engineering details of your new project together.